Ac Problem Fan Is Running But No Air Flow Furnace Installation Instructions – 13 Easy Steps

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Furnace Installation Instructions – 13 Easy Steps

My life experience has taught me that if you can break down projects into simple steps, you will become a master of the project. That is the difference a clever Individuals and a wise person

With that said, let’s examine how to install a new or used furnace…..the wise way. I’ve broken the process down into 13 easy steps. Will you learn everything I know in this article? Of course not. I have installed thousands of furnaces in my life. However, you will understand the process.

Step 1. Tool list. Nothing is more frustrating than starting a furnace job only to find that you are missing some of the tools you need to complete the job. Most of you already have most of the basic tools you’ll need. Eg: screwdrivers, drills, hammer etc. I’ll help you put your list together so you have everything before you start work.

Step 2. Assess your home. You need to understand how your home is constructed and insulated. Do you have new or old windows and doors? Is air entering your home through dryer vents, window fans, etc.? Do you have a basement or is your home on a concrete slab? Here’s what you need to know to install the right appliances in your home.

Step 3. Assessment of heating/cooling system and duct-work. This is the most important step. why The answer may surprise you. This may surprise even some HVAC contractors. The equipment must be the right size. hands down. No exception. why You might be thinking “doesn’t the ‘bigger the better’ rule apply here?” No. Let me rephrase that: Oh no!

I will give a brief example here. If you have an oversized air conditioner in your home, the air conditioner will only run for a few minutes until the thermostat reaches the desired temperature. Great! The big A/C saved me energy by running less time and bringing the temperature down super fast! What’s the problem there? Yes, you cooled your home quickly, but what you didn’t do was remove the moisture (water in the air) from your home. The longer the A/C runs, the more water is removed from the air. That extra water in the air makes you uncomfortable in hot weather. The idea is to make you comfortable. Cooling the house super quick will have the opposite effect. The same principle applies to the furnace. It should be properly charged. There are many online heating and cooling calculators that are free. Just Google ‘heating and cooling load calculator’. Instructions are usually included. I included one in a guide I wrote called “The Ultimate Furnace Installation Guide”. I found that heat/load calculator online for free.

Step 4. Materials list. Ductwork. You need to keep a running list of the ingredients you need when you go to the store (for all ingredients). Maybe the return size needs to be bigger. No doubt you will need to connect the old duct-work to the new furnace. The installation instructions that come with the furnace will tell you what the dimensions are for proper installation. All part of step 3

Step 5. Materials List – Electrical. As you assess your home as part of Step 3, you will determine what your new electrical needs will be. Make a detailed list. Remember that all new furnaces require a ground wire. If your old power supply does not have a ground wire, you will need to install one.

Step 6. List of Materials – Gas Line Supply. Also to be determined in step 3. Hopefully by now you can see the wisdom of following this process step by step. Making these lists before you start the installation will help you in the long run. With all the necessary materials, plus a plan of action, you won’t have to run to 15 different stores, minus 10 degrees, on the third day of installation.

Step 7. Another material list – misc. This will be determined by the type of furnace you have or will be purchasing. Ex: An 80% efficient furnace will require a different flue pipe material than a 90% efficient furnace.

Step 8. Finding local suppliers to work with. This may be your biggest obstacle. In the past, you were stuck with suppliers in your local area. Nowadays you have the internet. Use it to your advantage. A Google search with the words “Furness Goodman” will turn up a surprising amount of information. Always be sure to ask about warranties. Remember here that buying your own furnace saves you money Thousands of dollarsEven if you hire a contractor to install it for you!

Step 9. Remove power and fuel supplies from your existing equipment. Yes, I know, but some people start tearing things and completely forget this step. There is a memory.

Step 10. Secure your existing ductwork. why There’s nothing more heartbreaking than starting a furnace removal, only to have the existing ductwork fall to the ground at your feet. Not only does this add another day to your work, but it also adds a new 4-letter word to your vocabulary. Therefore, Step 10. Secure the existing ductwork with cleats and screws.

Step 11. Removal of old equipment. Now that you’ve shut off all power to the furnace and secured your ductwork, you’re ready to remove the old equipment. Once removed, set it aside on your work space.

Step 12. Putting it all back together. This section is divided into 6 subsections.

  • Furnace alignment. If this is done correctly, you will reduce the amount of work and ductwork
  • Attaching the return and boot to the new furnace
  • Connecting the old plenum (ductwork leaving the old furnace) to the new furnace. This is called transition
  • Reconnecting gas lines and testing for leaks
  • Running flue pipes to remove spent fuel gases
  • Reconnecting the thermostat and high-voltage power supply

Step 13. Initializing your device. Usually the manufacturer’s instructions will tell you how to start up and test a new furnace. Follow their instructions as strictly as possible.

There you have it. Twenty years of experience rolled into 13 easy steps. If you are thinking of installing your own furnace, I hope this helps you.

Copyright Gatto Publications 2008

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